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Heat exchangers
Heat exchangers play a crucial role in enhancing the efficiency of drying processes. They provide precise temperature control by efficiently transferring heat to or from the drying air or process gases. This ensures consistent drying performance, reduces energy consumption, and minimizes operational costs. Whether preheating, cooling, or recovering energy from exhaust gases, heat exchangers are essential for optimizing the productivity and sustainability of your drying system.
Finned tube heat exchangers
Finned tube heat exchangers are highly efficient solutions for transferring heat between gases and liquids or two liquids with different temperatures. By incorporating extended surfaces (fins) on the tubes, these heat exchangers maximise heat transfer while minimising energy consumption and space requirements. They are ideal for applications in heating, cooling, and energy recovery, offering durability, flexibility, and superior performance across various industries.
Heating medium is most of the times saturated steam, thermal oil, or hot water.
Advantages
Superior heat transfer
The finned tube design maximises the surface area, allowing for efficient heat transfer and rapid heating of the air.
Robust and reliable
Constructed from durable stainless steel tubes. Fins made either in aluminium or stainless steel to withstand high temperatures and rigorous industrial use. Other materials on application.
Energy efficient
Optimises thermal energy usage by effectively transferring heat, reducing overall energy costs.
Customisable design
Tailored to meet the specific space requirements of your facility, while ensuring optimal integration and maximising performance.
Versatile applications
Suitable for a wide range of industries, including food processing, pharmaceuticals, chemicals, and mineral manufacturing.
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Energy saving with 3-stage heating
Save on steam consumption and operational costs up to 28% by using the 3-stage heating system. This innovative approach optimises the use of saturated steam and its condensate flows. The design ensures that energy is cleverly transferred across three consecutive heat exchanger stages.
Advantages
Energy maximisation:
Transfers energy through three stages, starting with the primary 3rd stage heater, followed by a 2nd stage heater using condensates flashed to steam. The final stage is a 1st stage heater which cools the condensate stream.
Significant steam savings:
Use only 72% of steam consumption, depending on steam pressure and required hot air temperature.
Quick payback:
Enjoy payback times of just 9-12 months, making it a cost-effective investment.
Static and self-controlling:
The entire system operates without moving parts, ensuring reliability and minimal maintenance.
Benefits
Optimised energy use
Reduces overall energy consumption and lowers operational costs.
Sustainable solution:
Decreases your carbon footprint by improving energy efficiency.
Easy integration:
A complete heating system that requires only final piping and integration by the client.
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Heat exchangers for heat recovery
These are designed to reclaim heat from exhaust gases or process fluids. They significantly reduce energy consumption and operational costs. Ideal for pre-heating combustion air or drying air. Pay-back times are commonly (well) within a year.
Advantages
High thermal efficiency
Our heat exchangers capture up to 90% of the heat from waste streams, converting it into useful energy for your processes.
Durable construction
Built from high-quality stainless steel materials (specific construction materials on application) to withstand harsh industrial environments and ensure long-term reliability.
Customisable design
Tailored to meet the specific requirements of your facility, ensuring optimal integration and performance to withstand high temperatures and rigorous industrial use.
Low maintenance and longevity
Designed for easy access and cleaning, minimising downtime and maintenance costs. And by lowering the thermal load on primary heating equipment, heat recovery units can further stretch equipment life.
Compact and space-saving
Designed to fit within tight -existing- spaces without compromising on efficiency. And suitable for retrofitting into existing systems.
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